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Carell 309HV Double Pinch Angle Roll

Carell 309HV Double Pinch Angle Roll

Capacities*


Material Type Shape Max. Section Size Minimum Suggested ID ¹
Flats, Hard 6 x 1 in / 160 x 40 mm 60 in / 1,525 mm
Flats, Easy 9 x 2 in / 260 x 50 mm 48 in / 1,220 mm
Square Bar 3-3/8 in / 100 mm 48 in / 1,220 mm
Angle, Leg-Out 5 x 5/8 in / 130 x 15 mm 54 in / 1,375 mm
Angle, Leg-In 5 x 1/2 in / 130 x 12 mm 60 in / 1,525 mm
Tee, Leg-Out 5 x 1/2 in / 130 x 12 mm 60 in / 1,525 mm
Tee, Leg-In 4-1/2 x 1/2 in / 115 x 12 mm 60 in / 1,525 mm
C, Legs-Out 10 x 3 in / 260 x 80 mm 48 in / 1,220 mm
C, Legs-In 10 x 3 in / 260 x 80 mm 60 in / 1,525 mm
Round Bar Ø3-1/2 in / 90 mm 40 in / 1,015 mm
Pipe, Schedule 40  ² Ø6 in / 155 mm 120 in / 305 cm
Round Tube  ² 7 x 3/16 in / 180 x 5 mm  ——————–
Square Tube  ³ 5 x 5/16 in / 130 x 8 mm  ——————–
Rectangular Tube  ³ 6 x 3 x 1/4 in / 155 x 80 x 7 mm  ——————–
I-Beam, EZ I-Beam S10 x 35 in / 260 x 113 mm 48 in / 1,220 mm
H-Beam, EZ H-Beam W8 x 24 in / HEA 180 72 in / 1,830 mm
C-Beam, On Edge  (4) C-Beam C6 x 13 in / 160 x 65 mm 200 in / 508 cm
I-Beam, HW (4) I-Beam HW S7 x 20 in / 180 x 91 mm 150 in / 381 cm
H-Beam, HW (4) H-Beam HW W5 x 19 in / HEA 140 100 in / 254 cm
*with standard equipment

 

Rev.0 05/2014. (1.) Minimum suggested internal diameter applies to maximum section size as listed at left. (2.) Set of three rolls required for each tube and pipe size. (3.) Special rolls may improve results on these profile. (4.) Special Beam On-Edge Traction Device required. (5.) With standard equipment. This chart indicates minimum suggested inside diameter with maximum profile size, using mild steel rolling generally in multiple passes. Custom tooling for some profiles may be required for volume production and minimum rolling diameters are limited to level of acceptable deformation. The manufacturer and Carell Corporation reserves the right to revise design, construction and specifications without prior notice. Ratings based on material yield on 36KSI. Machines with extended or shortened shafts are available. Series 3000 machines are designed compliant with ANSI B11.12.1996 standards. The employer of the operator is responsible for providing and insuring the usage of point of operation guards and/or properly applied and adjusted point of operation safety devices are required to meet OSHA, state and local safety requirements.

 

Specifications


Section Modulus 6.2 – 10 in ³ / 100 – 160 cm ³
Rolling Speed 0 – 23 FPM / 0 – 7 MPM
Power Output 24 HP / 18.5 Kw
Key Width 1.42 in / 36 mm
Roll Diameters 17 in / 430 mm
Shaft Diameters 6.3/5.3 in / 155/135 mm
Approximate Weight 15,180 lbs. / 6,700 kg
Total Shaft Height 5.65 in / 143.4 mm
Useable Shaft 10.83 in / 275 mm
Thread Length 5.71 in / 145 mm
Shaft OD 5.31 in / 135 mm
Overall Roll OD 17 in / 430 mm

 

Standard Features 


Dual LED Digital Displays monitor bending roll positions.
Rugged, rigid, one-piece solid steel weldment frame normalized, and precision machined, ample sized access panels and ventilation for internal hydraulic unit.
3 Shafts Driven w/ 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery.
Larger, high strength steel shafts, heat treated and ground, journaled in dual self-aligning spherical roller bearings for optimum performance.
Hydraulic power unit integral to the machine frame.
Multi axis, 6 way, fully adjustable lateral guides.
Variable Speed rotation via electronic proportional valves.
Universal bending rolls with modular components, hardened and wear resistant.
Operates in both horizontal and vertical orientations.